Built for transformer, switchgear, and power equipment shop floors.
Type-tested products, IS and IEC standards, routine and type-test records per unit, customer QAPs that change every tender — FactorialOS handles the way energy and power equipment plants actually have to operate.
Why energy and power equipment plants are different
Type-tested designs you can’t deviate from. Routine and type tests on every unit. Tender QAPs that change with every utility and every state. The records matter as much as the metal.
Type-tested products, frozen designs
Once a transformer or panel design is type-tested, you can’t deviate. Wrong winding wire, wrong CT, wrong torque — and the whole certificate is at risk.
Routine & type-test discipline
Every unit goes through routine tests — ratio, polarity, insulation, hi-pot, no-load, short-circuit. Add type tests for the design. Each result needs to be on file, per serial.
QAPs that change every tender
PGCIL, SECI, state utilities, private buyers — every tender comes with its own Quality Assurance Plan. Same product line, fifteen different inspection regimes.
Long-lead, project-based delivery
A power transformer or LT panel can take 12-20 weeks. Customers want milestone visibility, third-party inspection slots, and dispatch dates that hold.
Vendor sub-assemblies and bought-outs
Tank fab, bushings, OLTCs, relays, CTs/PTs, breakers — most of the BoM is bought out. Tracking incoming quality and tying it to the unit takes most of QC’s day.
Field service for decades
A 110 kV transformer installed today will be in service for 30+ years. When something fails, you need its full as-built record — instantly.
How FactorialOS handles it
Type-test discipline, per-tender QAP execution, milestone visibility, and lifetime serial-level records — on one platform, not five spreadsheets.
Type-test design lock
Once a design is type-tested, the BOM, parameters, torque values, and inspection criteria are locked. Any change needs an approved design change before it touches the floor.
Routine & type-test capture per serial
Ratio, polarity, insulation, hi-pot, no-load, short-circuit results captured at the test bay, tied to the serial, ready for the customer’s test certificate dossier.
Per-tender QAP execution
Every tender carries its own QAP into FactorialOS. Inspection stages, hold points, third-party witness slots, customer signoffs — all enforced on the floor.
Project-level milestone visibility
Customers see the milestones they care about — tank ready, core stacked, winding done, oil filled, FAT slot — with predicted dates that update as work progresses.
Bought-out and incoming quality control
CTs, PTs, OLTCs, bushings, breakers — receipt inspection, batch reference, supplier history, and rejection tracking all tied to the unit they end up in.
Lifetime serial genealogy
Every unit you ship carries its full as-built record — BOM, sub-assemblies, test results, inspection signoffs. Field service decades later? The record is still there.
Where it fits in your plant
From distribution transformers and LT panels to motors, generators, and renewables BoS — one platform across the T&D and rotating equipment world.
Distribution & power transformers
Distribution, dry-type, oil-filled, power transformers. Core stacking, winding, tanking, oil filling, routine and type tests — tracked per serial.
- Winding wire lot, core lamination batch tracking
- Routine test result capture per serial
- FAT slot scheduling and customer signoff
LT & HT switchgear and panels
MCC, PCC, APFC, RMU, VCB, ACB — panel build, wiring, functional test, hi-pot. Per-tender QAP execution with customer-specific inspection plans.
- Configurable panel BOMs per customer
- Wiring, functional test, hi-pot record capture
- Customer-specific QAP enforcement
Motors, generators & alternators
LT and HT motors, alternators, DG sets. Stator winding, rotor assembly, test bay. IS / IEC standard compliance with no-load, locked-rotor, and load test records.
- Winding parameter and insulation class tracking
- No-load, locked-rotor, vibration test capture
- Type-tested design lock for IS-marked products
Solar inverters, batteries & BoS
Solar inverters, industrial UPS, battery packs and racks, string monitoring units. Live yield, conformal coat records, burn-in test capture.
- PCB lot and component traceability
- Burn-in, hi-pot, and EOL test result capture
- SECI / PGCIL tender QAP execution
What changes after FactorialOS
The shifts energy and power equipment makers see in the first few months — with no disruption to type-tested production.
Type-test compliance, always
Frozen design control means no accidental deviation from the type-tested BOM. No surprises during third-party inspection.
Faster routine test cycles
Test results captured at the bay, certificates compile automatically. Test bay queues shrink, dispatch dates hold.
Better tender win rates
Demonstrated QAP discipline and audit-ready records help win PGCIL, SECI, and state utility tenders against larger players.
Customers see real milestone status
Project dashboards customers can trust. Fewer escalations, fewer status calls, fewer dispatch surprises.
Field service trace decades later
Failure on a 12-year-old transformer? Pull the as-built record, send the right spare or coordinator, close the call.
Multi-product, multi-plant ready
Add a new product line, a new plant, or a new export market — same platform, same data layer, same discipline.
Ship power equipment your customers and inspectors trust
Bring us a tender QAP or a type-test certificate. We’ll show you what FactorialOS looks like running it — live.
Built for transformer, switchgear, motor, generator, solar inverter, and energy storage manufacturers.