Manufacturing software for the speed and precision electronics demands.
From SMT lines and PCB assembly to semiconductor back-end and component manufacturing — FactorialOS gives electronics makers live yield visibility, full lot and serial traceability, and the process control modern customers expect.
Why electronics manufacturing is uniquely tough
Tiny components, fast-changing BOMs, strict process windows, unforgiving customers. Generic ERPs and homegrown spreadsheets weren’t built for this.
High mix, fast NPI cycles
Hundreds of part numbers, regular new product introductions, short run sizes. Every changeover — line setup, stencil, feeder loading — eats into capacity.
Component shortages and substitutions
One missing chip can stop a build. Approved alternates need to be tracked per board, per build, per customer revision — or warranty claims get messy.
Lot, serial & MAC traceability
For every board you ship, you need to know which component reels, which solder paste batch, which reflow profile, which operator. For every unit. Always.
Yield loss buried in the data
AOI flags, X-ray rejects, ICT failures, in-circuit test fallout. The defects pile up — but no one can pull a clean Pareto by line, by shift, by component.
MSD, ESD & cleanroom rules
Moisture-sensitive devices have a clock. ESD zones have rules. Cleanrooms have protocols. Missing one step can scrap an entire batch.
Compliance is non-negotiable
IPC-A-610, J-STD, RoHS, REACH, customer-specific quality plans. Every shipment needs the paperwork. Every audit needs the trail.
How FactorialOS handles it
Built for the way electronics actually moves through a plant — small parts, tight tolerances, fast lines, and customers who audit everything.
Live yield, by line and by shift
See first-pass yield, AOI rejects, and ICT failures as they happen. Spot the bad reel, the misaligned feeder, or the drifting reflow profile in minutes — not at end-of-month review.
Serial- and lot-level traceability
For every PCB, every assembly, every shipped unit — pull the full genealogy: components, reels, paste batch, reflow run, operator, test results. Recalls and warranty claims become simple.
BOM and revision control on the floor
Customer ECOs flow into the right work order. Approved alternate components are tracked per build. Old revisions stop running. What goes out matches what was approved.
MSD timers and ESD checks built in
Track exposure time for moisture-sensitive devices. Enforce wrist-strap and zone checks. Block work if the conditions aren’t met — before you scrap a batch.
Process recipes, locked and tracked
Reflow profiles, wave parameters, test recipes, conformal-coat cycles — the right recipe loads for the right product, and every run is recorded.
Audit packs at the click of a button
IPC-A-610 records, RoHS declarations, customer quality plans, FAI reports — the data is already there. Generate the paperwork your customers and regulators want, on demand.
Where it fits in your plant
From single-line PCB shops to multi-plant EMS providers and semiconductor back-end operations.
SMT & through-hole lines
High-mix SMT lines with frequent changeovers, AOI and X-ray inspection, hand assembly, wave or selective soldering, and conformal coating — all tracked board by board.
- Reel and feeder traceability
- Reflow and wave profile recording
- Live FPY by line, by product, by shift
EMS providers & CMs
Multiple customers, dozens of products, tight SLAs. Manage every customer’s BOMs, ECOs, quality plans, and reporting on a single platform.
- Per-customer revisions and approvals
- Customer-branded audit and quality reports
- NPI to mass-production handover in one system
Assembly, test & packaging
Wafer-to-die mapping, die attach, wire bond, encapsulation, marking, test, tape-and-reel. Track every die, every package, every test program version.
- Die-level genealogy from wafer to shipped unit
- Recipe and test-program version control
- Yield and bin tracking by lot
Connectors, sensors & passives
Multi-stage processes — stamping, plating, moulding, assembly, test, packaging. High volumes, tight tolerances, unforgiving customers.
- Lot traceability across every operation
- Live OEE per machine and per cell
- Quality and reliability reporting at scale
What changes after FactorialOS
Shifts our electronics customers see in the first few months on the floor — without ripping out their existing setup.
First-pass yield improves
Defects get caught earlier. Repeat issues get rooted out. FPY trends go in the right direction — and you can prove it.
Faster changeovers, more uptime
Setups, feeder swaps, and product transitions stop being mysteries. Lines spend more time running, less time changing over.
Recalls and RMAs become cheap
When the customer reports an issue, you isolate the affected serials, lots, or build dates in minutes — not weeks.
Compliance becomes a non-event
IPC, J-STD, RoHS, customer audits — every record exists, every time. Audit weeks stop being all-hands fire drills.
NPI moves faster
New product introductions go from prototype to mass production in one system. No re-modeling, no separate spreadsheets.
Scales as your customer base grows
New customers, new products, new lines, new plants — one platform, one data layer. No second tools, no migrations.
See how FactorialOS runs an electronics line
Bring us a board, a BOM, and a routing. We’ll show you the same flow in FactorialOS — live.
Built for SMT lines, EMS providers, semiconductor back-end, and component manufacturers.