Turn chaotic shop-floor execution into predictable, optimized operations.

FactorialOS models real factory workflows, tracks execution in real time, and helps manufacturers optimize throughput, delays, and operational efficiency.

Reality of the shop floors

Complex Workflows

  • Every factory runs differently
  • Routing, batching, inspection
  • Exceptions everywhere

Delays & Firefighting

  • Plans break daily
  • Late jobs & manual expediting
  • Constant production firefighting

Blind Spots

  • No real-time execution view
  • Where is WIP & what is stuck?
  • Who is idle right now?

Unpredictable Output

  • Lead times vary wildly
  • Missed commitments
  • Revenue uncertainty

Data Without Decisions

  • Reports exist, insights don’t
  • KPIs disconnected from execution
  • Root causes remain unclear

Systems That Don’t Fit

  • Simplified tools vs complex reality
  • Spreadsheet hell & workarounds
  • Process hacks everywhere

A System That Adapts to Your Shop-Floor Reality

Model Real Shop-Floor Complexity

Capture how your factory actually works—not how software expects it to.

  • Custom routing, batching, rework, inspection
  • Constraints, exceptions, and real-world workflows
MODEL

Plan Production with Real-World Constraints

Generate production plans grounded in real constraints, not ideal assumptions.

  • Capacity, material, and process constraints
  • Dynamic prioritization and sequencing
PLAN

Execute Work Across People and Machines

Orchestrate work orders, tasks, and workflows on the shop floor.

  • Operator and machine-level execution flows
  • Live WIP and task-level tracking
EXECUTE

Real-Time Visibility Across the Shop Floor

See production status, bottlenecks, and risks as they happen.

  • Live dashboards and alerts
  • Bottleneck and delay detection
CONTROL

Continuously Optimize KPIs

Turn execution data into continuous operational improvement.

  • KPI tracking (OEE, OTIF, lead time, throughput)
  • Root cause insights and predictive optimization
OPTIMIZE

Why FactorialOS

Flexible by Design

Model reality, not templates

  • Adapt workflows without custom code chaos
  • Change processes as operations evolve

Go Live in Weeks

Not months or years

  • AI-assisted modeling and configuration
  • Progressive rollout by line or plant

Built for Humans

Operators, engineers, managers

  • Intuitive workflows and dashboards
  • Minimal training, high adoption

Practical Architecture

Evolves with your factory

  • Modify logic without ripping systems
  • Scale from one line to multi-plant execution

The Outcomes Your Factory Deserves

From firefighting to controlled execution

Shorter Lead Times

Identify delays early and optimize flow

Higher Throughput

Improve utilization across machines and teams

Real-Time Operational Visibility

Know what’s happening across the shop floor instantly

Predictable Delivery

Reduce missed commitments and escalations

Data-Driven Decisions

Execution data tied to real operational outcomes

Scalable Operations

Add complexity without adding chaos

Start small scale big

Launch a focused pilot, prove value fast, then expand across operations

Pilot One Line or Process

Start with a focused scope by selecting a critical line or workflow to model real execution logic quickly.

Go Live without Disruption

Deploy progressively alongside existing processes to ensure zero production downtime and avoid risky big-bang cutovers.

Prove Visibility & Control

See lead execution data in days, tracking live WIP and bottlenecks to gain immediate operational insights.

Expand Across Operations

Scale plant by plant, replicating successful workflows while adding advanced KPIs and optimization loops.

Take Control of Your Shop Floor Operations — With FactorialOS.

A modern platform empowering manufacturers to operate with clarity, control, speed & precision.

Join forward-thinking manufacturers modernizing their shop floors with FactorialOS — Manufacturing Software that runs like your shop floor.